Showing posts with label Dipping. Show all posts
Showing posts with label Dipping. Show all posts

Friday, June 28, 2013

DIPPING mold into Vat of Lead

Cast Boolits - Dedicated To The World Of Cast Bullets!

Well, the title pretty much sums it up.
I have a Lee 220Vt pot...but no 220 line convenient to bench.
So while I wait for the electrician to get off his *** (me) I was wondering if I can dip the mold into a vat or big pot to fill the molds?

Now, I know.... I'm an idiot. I'm simplistic and lazy and a sure fire bet to win the weekly doofus award..

A simple shake, or nod of the head..or "wow, I guess that wouldn't hurt the mold" or "Man, u r a visionary" will suffice.

I was thinking this because u know the zombies will be coming mostly if the power is out thus the 220 is poof. It'd be nice to know that in certain circumstances, yes using my wifes hand-me-down black chicken stew pot would work.

I was also thinking that doing this would help keep the mold and the lead at the same temp, thus helping eliminate the 'wrinkly' boolits.

Sitting back, flame retardant clothing on (notice not --PROOF). Check. Clown mask on. check

Democracy... while it lasts is more bloody than either aristocracy or monarchy. Remember, democracy never lasts long. It soon wastes, exhausts, and murders itself. There is never a democracy that did not commit suicide. John Adams
Our Constitution was made only for a moral and religious people. It is wholly inadequate to the government of any other. John Adams

For my rants on things important and not:
http://commonmanandamerica.wordpress.com/

Have you ever heard of a ladle? Its a tool for moving hot liquid from one location to another.....Dunking the entire mould into the molten metal in order to fill it is absolutely ludicrous.
First, you don't want the mold and the lead at the same temp! the mold runs 200 or so degrees cooler than the lead.

Why not take the clown mask and flame retardant suit off, get off the electrician's arse and do the wiring

"The trouble with Socialism is, sooner or later you run out of other people's money." - Margaret Thatcher
Try it and report back. I am certain we would all be interested in what you learn.
Disclaimer: The above is not holy writ. It is just my opinion based on my experience and knowledge. Your mileage may vary.
The big dipper? Yeah, it's right up there next to the little dipper aye.

I used to be a big dipper (Red Man plug) but now I'm a no dipper.

That chaw was racist anyhow...

Try it and report back. I am certain we would all be interested in what you learn.YES WE WILL, and I'd like to see photos also
~~~~~~~~~~~~~~
I will be offering the GC seater plate for the lyman 45.
Also I have replacement springs for the Lyman 45 lubesizer, If your's is weak or missing, let me know
Ohhhhh is THAT what the ladle is for...I thought it was for Internet casting ninnys that forget that maybe I got other things on my mind....and yes, I shoulda remembered that...so the hard boots in my arse from you'uns is deserved...

As far as the electrician and his big fat rump... well, I ain't certified...but Ive stayed at a Holiday Inn

So, by all the Johnson (juussst kidding)-in-cheek comments, I assume the mold and the lead combination would introduce me to the famous fairy?

Democracy... while it lasts is more bloody than either aristocracy or monarchy. Remember, democracy never lasts long. It soon wastes, exhausts, and murders itself. There is never a democracy that did not commit suicide. John Adams
Our Constitution was made only for a moral and religious people. It is wholly inadequate to the government of any other. John Adams

For my rants on things important and not:
http://commonmanandamerica.wordpress.com/

From my limited casting experience, descriptors like impractical, messy, wasteful and cumbersome come to mind. Don't know about the fairy in this case, although some good splatter is possible.
You could use a large spoon to dip and pour the lead. I think a few times of casting that way would motivate you to get 'er done.
The mold has to be cooler than the hot alloy or else the lead in the mold and on the sprue plate will take an extremely long time to solidify. My first "ladle" was a gravy ladle out of the kitchen drawer that I bent a pour spout on it. Still have it and use it over the propane torch to make lead slugs for measuring the bore of a barrel.
Check out a thrift store or 99 cent store in your area for a spoon or ladle.

Unless you really want a 220v unit you can replace the heating coil in it for around $10 IIRC. Check Midwayusa.com

I'm waiting for the pics to be shown of you dipping the mold into the melt to fill it!!
Then I'll be waiting on the thread.... How do I get this off my mold??
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Abbreviations used in Reloading
Pointed Soft Point "Core Lokt"


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Thursday, May 23, 2013

Dipping makes better bullets that a bottom pour pot but why?

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rbertalotto is offline Boolit Master Join DateMar 2011Posts943

In my experience...

Big bullets, 500g and above, to be "competition quality" with extremely small weight variations need to be ladle poured. Smaller bullets, plinking bullets, handgun bullets....no advantage to ladle pouring.

Dozens upon dozens of folks have proved this "theory" time and time again by ladling a large number of +500g bullets and bottom pouring the same, then weighing and sorting all. The ladle pour bullets ALWAYS have less weight varience. I've not seen, read or experienced with my own testing anything to challenge this result.

I cast sinkers both ways. The bottom pour sinkers seem to drowned the worm a little faster then the ladle poured. Either way, the fish dont seem to care.
If you're happy when you shoot 'em, clap your hands;
If you're happy when you shoot 'em, clap your hands;
If your happy when you shoot 'em,
Top or bottom poured will do 'em,
If you're happy when you shoot 'em, clap your hands.
Last edited by PbHurler; 04-04-2013 at 07:29 AM.
lead alloy is the same
the temperature is the same
the mold is the same and at the same operating temperature
the only thing that is different is the hole in the ladle and the bottom pour pot

Lyman dipper hole size is .185 dia.
Magma hole size is .086 dia. from their web site instructions on cleaning
Lyman mag 20 mine is .115 dia. but i have drilled this one oversize

my speculation at this time is that the bottom pour pot manufacturers do not want a large hole because it may splash with the faster moving more volume flowing alloy from a larger size hole so they use a smaller hole.

and i think that the hole size is why the ladle with the larger hole size work better because they fill the mold faster with more pressure on the metal which would force the alloy against the sides of the mold, it would also mean that less air would be introduced into the mold when the alloy is being poured because of the larger faster fill

i plan to enlarge the hole on my mag 20 to the .185 dia size but i will have to make up a new valve rod as mine will not go any lower unless i move the op handle slot upwards

any comments are welcome and please add the hole sizes of your equipment

Please proof your claim with actual evidense please!

Actual shot strings with actual pics and actual measurements that state that boolit form and veight is the same.

Until then your ramblings are pure manure for the field (at least to me!).

So are you up to the task?
Will you back your claim with actual facts?
Best if you let another shooter do the proofing.
He wont know wich boolits he shoots in what cases he will reload.

Where there is a will, there is a won't
In my experience...

Big bullets, 500g and above, to be "competition quality" with extremely small weight variations need to be ladle poured. Smaller bullets, plinking bullets, handgun bullets....no advantage to ladle pouring.

Dozens upon dozens of folks have proved this "theory" time and time again by ladling a large number of +500g bullets and bottom pouring the same, then weighing and sorting all. The ladle pour bullets ALWAYS have less weight varience. I've not seen, read or experienced with my own testing anything to challenge this result.

May be so that the boolits has a smaller ES weight wise but i bet you $ for cents that they'll shoot the same if they measure the same.

Until the claim is proofed by the thread starter i'll declare a high BS rate on this

Where there is a will, there is a won't
Bottom pour: Lymans #3 manual states "when contaminents like dirt, ash, dross build up between wall of pot and melt, they will find their way to the bottom of pot and then out the spout into mould. This dirt will cause voids in bullets". I believe these contaminants can be caused by DIRTY LEAD and by too much stirring and fluxing. One old time caster here says he does not flux at all when casting...I may try not fluxing next time i use the bottom pour. I will drain and wash out pot before doing so.

Linotype lead: I would like to know the process of filling those old linotype machines...do they flux and stir lead before filling letter moulds free of voids? CLEAN Linotype lead may work better in bottom pour if left unfluxed and stirred.

Ladle: So far i like the ladle method best, but i will also get voids if any dross gets into ladle and mould. I make sure to dip my ladle deep and away from dross.

Montana bullet works cast custom bullets for customers using ladle method only. As written by April 2013 issue of Handloader magazine. Also Mike Venturino likes using Linotype lead when casting for his military surplus rifles.

From Wikipedia:

Linotype Casting section

The casting material is an alloy of lead (85%), antimony (11%), and tin (4%),[9] and produces a one-piece casting slug capable of 300,000 impressions before the casting begins to develop deformities and imperfections, and the type must be cast again.

The continuous heating of the molten alloy causes the tin and antimony in the mixture to rise to the top and oxidize along with other impurities into a substance called "dross" which has to be skimmed off. Excessive dross formation leads to the alloy softening as the proportion of lead increases. The mixture must then be assayed and tin and antimony added back (in the form of a specially proportioned alloy) to restore the original strength and properties of the alloy. In the later years of Linotype casting, it also became more and more evident that employee exposure to the elements of the alloy caused health risks. Lead easily evaporates form the molten mixture and enters the respiratory tract, and both lead and antimony have a tendency to be absorbed through the skin. Many operators and proof readers handled the slugs bare-handed.

Lloyd you know and I know that "Casting good bullets is all about technique". Some people will never be convinced of this.

I started with a bottom pour. I cast my first 100K before I ever tried a ladle. I did not start ladle pouring until I got into BPCR. I read and was told that ladle was the best way for BPCR so I have really worked at producing better bullets with ladle pouring but the best I can do is equal.

It is easier to have poor technique with a bottom pour but good technique produce equal bullets out of either method.

And yes I do check my BPCR bullets on a scale that goes to 0.01 of a grain.

Last edited by M-Tecs; 04-04-2013 at 08:58 PM.
rbuck351 is online now Boolit Master Join DateFeb 2008LocationChugiak Alaska on the outskirts of AnchoragePosts386
I have tried several times to use a ladle as many folks say it is so much better. So far my failure rate using a ladle is upwards of 95%. It's probably me doing something wrong but if I had to use a ladle I would probably give up casting as that rate of failure really ticks me off. I get between 90 and 95% success rate using bottom pour depending on the mold. You would have a hard time convincing me 95% failure is better than 90+% success rate. And that doesn't count the production rate.
From Wikipedia:

Linotype Casting section

The casting material is an alloy of lead (85%), antimony (11%), and tin (4%),[9] and produces a one-piece casting slug capable of 300,000 impressions before the casting begins to develop deformities and imperfections, and the type must be cast again.

The continuous heating of the molten alloy causes the tin and antimony in the mixture to rise to the top and oxidize along with other impurities into a substance called "dross" which has to be skimmed off. Excessive dross formation leads to the alloy softening as the proportion of lead increases. The mixture must then be assayed and tin and antimony added back (in the form of a specially proportioned alloy) to restore the original strength and properties of the alloy. In the later years of Linotype casting, it also became more and more evident that employee exposure to the elements of the alloy caused health risks. Lead easily evaporates form the molten mixture and enters the respiratory tract, and both lead and antimony have a tendency to be absorbed through the skin. Many operators and proof readers handled the slugs bare-handed.

This quote from Wikipedia is garbage. The statement that lead easily evaporates is an old wives tale and not based upon science. The temperature at which evaporation starts is just over 3000*F. Check engineering and chemistry references, not Wikipedia for facts.
This quote from Wikipedia is garbage. The statement that lead easily evaporates is an old wives tale and not based upon science. The temperature at which evaporation starts is just over 3000*F. Check engineering and chemistry references, not Wikipedia for facts.So dross is not made up of tin? Wiki never stated that it evaporates. They said the dross is skimmed off top. What is dross (scientificaly)?
Last edited by detox; Yesterday at 04:37 AM.
I found the true meaning of dross:
http://en.wikipedia.org/wiki/Dross
If you do not flux enough the ladle will carry more tin as it will separate as you cast.
If you do not flux enough the ladle will carry more tin as it will separate as you cast.I notice the shiney tin forms on outside of ladle. I use a small pea size piece of beeswax or parafin to put dross/tin back into the melt when using ladle.
"Lead easily evaporates form the molten mixture and enters the respiratory tract."
"Wiki never stated that it evaporates."

This sounds contrary to me.

Lafaun

Don't blame me, I voted for the American, again!
"Lead easily evaporates form the molten mixture and enters the respiratory tract."
"Wiki never stated that it evaporates."

This sounds contrary to me.

Lafaun

Exactly.

Many of the facts presented by Wikipedia are as accurate and factual as those found in the National Enquirer.

One advantage to bottom pour is you need to flux alot less and fluxing if overdone can add contaminants to your lead. Could be why some have problems with bottom pour casting, they just have a habbit of fluxing alot more then whats nessisary. Also id bet a dime to a dollar that most of the cheerleaders for ladle casting that claim they make better bullets and have even tested it are guys that have ladle casted for years because they were told it makes better bullets. Then they take a bottom pour pot and cast a couple days with it and compare bullets. Not a real fair comparison. Many dont understand that you have to adjust feed pressure and temperature when going from a light bullet to a 500 grain bullet. Temperature is probably even more critical with a bottom pour. Then factor in your casting those bullets about twice as fast and youll see where your technique is so critical. With a ladle its tough to speed up and with a bottom pour its touch to slow down and be consistant. I think it comes down more to what way you like to do it. Ive done it both ways and youll never convince me that theres spit differnce between bullet quality if you do it both ways RIGHT. Just another wifes tail like bullets need to bump up, or bullets sized nose first outshoot bullets sized base first, that one guy wrote about years ago and now everyone takes it as bible.
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Abbreviations used in Reloading
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Thursday, April 4, 2013

Dipping the mold in the melt

Cast Boolits - Dedicated To The World Of Cast Bullets!

Arkansas Paul is offline Boolit Buddy Join DateFeb 2010LocationCentral ArkansasPosts60

I've been doing this about a year or so, and still have much to learn.
Before I started casting, I watched all of the Youtube videos associated with it, and in several of them, people using Lee aluminum molds would dip the mold into the melt to bring it up to temp, saying when it came out with no lead stuck to it, it was hot enough. Is this a bad idea? If so, why?

I ask this because 1) I want to know and 2) with the amount of new people beginning to cast because of the ammo shortage, they should know the correct way to go about things as well. I know many of them are watching the videos like I did.

Thanks.

Life is a series of bullseyes and backstraps - Ted Nugent
that is how lee recommends you heat them up.
some here use a hot plate or build a little cover for the mold to sit in on that hotplate.
I just sit the mold on the edge of the pot and let it come up to temp with the alloy.
a little corner of the mold in the alloy does get it hotter.
for my lee pot I use a covering of kitty litter, this helps buoy the corner of the mold and keeps the mold out of direct contact with the alloy itself.
it's all an educated guess,,,, till the trigger is pulled.

the more i find out about shootin boolits, the more it contradicts everything i ever learned about shooting jaxketed.

I heat mine on a hot plate, THEN put the end in the hot lead for about 30-45 seconds. It is ready to cast when I pull the mould out and the lead that sticks to the mould is easily wiped off with a rag. Been doing that for years
I use a hot plate oven to preheat mine. The oven is a metal coffee can cut in half. By the time the lead is ready the mold is either ready or will be in a few casts. I use brass molds and don't want to warp them so I don't stick them in the lead. This is me just being paranoid. When I was using Lee molds I did the same thing. If you don't use a hot plate there is nothing wrong with sticking them in the lead to get them up to temp.
I set the mold on top of the pot to get it warmed up a little while the melt comes up to temperature, but that only gets it up to mabe 150 degrees. I don't like to just jab a cold mold in the melt, although I have in the past. I'm just afraid of shocking the mold. I don't know if there is any value to that process, but it is easier on the mold.
As far as whether or not to do it? Your only other option is to cast 50-100 boolits in the cold mold, and while that will heat up the blocks real easy and gentil, it's going to be really hard on that hinge bolt (actually the threads in the soft metal that the mold is made of.) so it really does no good at all. I have a couple molds that I ruined by practicing bad casting teqniques, and believe me, when I say a mold is on the edge of death, you can take that to the bank and cash it.
I bought a infrared thermometer, and I don't shoot lead into that mold until its cooking at 400 degrees at least. That way, I know I can cut the sprue with a nudge from a gloved palm. Dipping in the melt is the best way to get to this point.
Tim Malcolm

Mat 10:34 "Do not think that I came to bring peace on the earth; I did not come to bring peace, but a sword."

"All men dream, but not equally. Those who dream by night in the dusty recesses of their minds wake in the day to find that it was vanity; but the dreamers of the day are dangerous men, for they may act their dream with open eyes, to make it possible." Thomas Edward Lawrence

plainsman456 is offline Boolit Master Join DateFeb 2011Posts415
I put the mold on top of the pot with 2 lead ingots.
By the time the melt heats up the mold only takes 2 or 3 casts to be up to speed.

Works for me.

One thing to note. Dipping the mold in the melt does not mean submerging the mold in the melt. Resting the bottom of the mold on top of the melt and possibly sinking about 1/4 of an inch into the mold is sufficient. When the molten lead doesn't freeze to the bottom, the mold is ready to begin. It may take a few final casts to get it fully up to temp.

Another thing to note is that molds with smaller boolits can be difficult to keep up to temp and molds with larger boolits can overheat pretty easily. You will have to adjust your casting speed to each caliber and mold. Part of the fun is the learning process for each mold.

I rest the base of my molds in the melt prior to casting. It only takes two to three casts before I start to get perfect boolits.
If God didn't want man to eat animals, he wouldn't have made them out of MEAT!

The last thing I want to do is hurt you. But it's still on my list.

You may not post new threadsYou may not post repliesYou may not post attachmentsYou may not edit your postsForum Rules

Abbreviations used in Reloading
Pointed Soft Point "Core Lokt"


View the original article here